{"id":10962,"date":"2024-10-12T16:04:34","date_gmt":"2024-10-12T10:34:34","guid":{"rendered":"http:\/\/mehaan.in\/cortex\/?post_type=product&#038;p=10962"},"modified":"2024-10-21T11:37:25","modified_gmt":"2024-10-21T06:07:25","slug":"master-indigo-dyeing-line","status":"publish","type":"product","link":"http:\/\/mehaan.in\/cortex\/pre-owned-machines\/processing-machines\/master-indigo-dyeing-line\/","title":{"rendered":"Master Indigo Dyeing Line"},"content":{"rendered":"","protected":false},"excerpt":{"rendered":"<ul>\n<li>Purpose: Continuous dyeing and treatment for modern denims, including mercerising, bottoming, topping, sulphur dyeing, and classic indigo blue, designed for maximum flexibility\n<p>&nbsp;<\/li>\n<li>Roller Width: 1800mm\n<p>&nbsp;<\/li>\n<li>Year Installed: 2004 (Dye vats and padders manufactured in 1994 and reconditioned by Master when the line was extended and installed in 2004)\n<p>&nbsp;<\/li>\n<li>Components:\n<p>&nbsp;<\/p>\n<ul>\n<li>Beam Creels (2 units):\n<p>&nbsp;<\/li>\n<li>Maximum 14 beams of 1400mm diameter\n<p>&nbsp;<\/li>\n<li>One creel can be prepared while the other is running for maximum efficiency\n<p>&nbsp;<\/li>\n<li>Automatic yarn tension adjuster\n<p>&nbsp;<\/li>\n<li>Yarn pulling and feeding element\n<p>&nbsp;<\/li>\n<li>Mercerising\/Wetting Process:\n<p>&nbsp;<\/li>\n<li>Soda process or pre-dyeing vat with padder\n<p>&nbsp;<\/li>\n<li>6 steam heated, PTFE-coated timing cans (800mm dia.) for mercerising\n<p>&nbsp;<\/li>\n<li>Fixing or 2nd wetting or washing vat with stainless steel tank and mangle\n<p>&nbsp;<\/li>\n<\/ul>\n<\/li>\n<li>Dyeing Section:\n<p>&nbsp;<\/p>\n<ul>\n<li>Neutralising or washing vat\n<p>&nbsp;<\/li>\n<li>Washing vat with stainless steel tank and padder\n<p>&nbsp;<\/li>\n<li>6 dyeing vats with stainless steel tank, intermediate padders, and overhead oxidising roller arrangement with finned stainless steel rollers and dancing roller\n<p>&nbsp;<\/li>\n<li>Counter current dye circulation system with filters, dosing, and pumps\n<p>&nbsp;<\/li>\n<li>Circulation tank for indigo\n<p>&nbsp;<\/li>\n<li>Overhead-mounted steamer for colour denim\/oxidiser for indigo\n<p>&nbsp;<\/li>\n<\/ul>\n<\/li>\n<li>Post-Dyeing Treatment:\n<p>&nbsp;<\/p>\n<ul>\n<li>3 washing or post-dyeing treatment vats with intermediate padders\n<p>&nbsp;<\/li>\n<li>Accumulator for automatic storage of dyed yarn during beam changes (150m capacity, 5 minutes at 30m\/min)\n<p>&nbsp;<\/li>\n<li>Drying cylinder pre-dryer range with 10 PTFE-coated drying cylinders\n<p>&nbsp;<\/li>\n<li>Sizing Section (Karl Mayer-Rotal, 2002):\n<p>&nbsp;<\/li>\n<li>Sizing box with prewetting (double dip, double nip)\n<p>&nbsp;<\/li>\n<li>Drying cylinder range with 14 PTFE-coated drying cylinders\n<p>&nbsp;<\/li>\n<\/ul>\n<\/li>\n<li>Warp beaming head:\n<p>&nbsp;<\/p>\n<ul>\n<li>Roller width 2840mm\n<p>&nbsp;<\/li>\n<li>Maximum beam width 240cm between flanges\n<p>&nbsp;<\/li>\n<li>Maximum weaving beam diameter 1600mm\n<p>&nbsp;<\/li>\n<\/ul>\n<\/li>\n<li>Size Preparation Kitchen:\n<p>&nbsp;<\/p>\n<ul>\n<li>Indigo dye &amp; chemicals storage system:\n<p>&nbsp;<\/p>\n<ul>\n<li>2 tanks for chemical bath pretreatment\n<p>&nbsp;<\/li>\n<li>5 indigo tanks\n<p>&nbsp;<\/li>\n<li>1 sulphur black tank\n<p>&nbsp;<\/li>\n<li>3 stocking tanks for indigo\n<p>&nbsp;<\/li>\n<li>1 tank for softened water\n<p>&nbsp;<\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<\/li>\n<li>Other Features:\n<p>&nbsp;<\/p>\n<ul>\n<li>Canopies\n<p>&nbsp;<\/li>\n<li>Electrical control panels<\/li>\n<\/ul>\n<\/li>\n<\/ul>\n","protected":false},"featured_media":10993,"template":"","meta":{"_acf_changed":false,"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}}},"product_brand":[],"product_cat":[23],"product_tag":[],"class_list":["post-10962","product","type-product","status-publish","has-post-thumbnail","product_cat-processing-machines","desktop-align-left","tablet-align-left","mobile-align-left","first","instock","shipping-taxable","product-type-simple"],"acf":[],"wps_subtitle":"REFERENCE ID : CTTP223","_links":{"self":[{"href":"http:\/\/mehaan.in\/cortex\/wp-json\/wp\/v2\/product\/10962","targetHints":{"allow":["GET"]}}],"collection":[{"href":"http:\/\/mehaan.in\/cortex\/wp-json\/wp\/v2\/product"}],"about":[{"href":"http:\/\/mehaan.in\/cortex\/wp-json\/wp\/v2\/types\/product"}],"wp:featuredmedia":[{"embeddable":true,"href":"http:\/\/mehaan.in\/cortex\/wp-json\/wp\/v2\/media\/10993"}],"wp:attachment":[{"href":"http:\/\/mehaan.in\/cortex\/wp-json\/wp\/v2\/media?parent=10962"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"http:\/\/mehaan.in\/cortex\/wp-json\/wp\/v2\/product_brand?post=10962"},{"taxonomy":"product_cat","embeddable":true,"href":"http:\/\/mehaan.in\/cortex\/wp-json\/wp\/v2\/product_cat?post=10962"},{"taxonomy":"product_tag","embeddable":true,"href":"http:\/\/mehaan.in\/cortex\/wp-json\/wp\/v2\/product_tag?post=10962"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}